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how to bend stainless steel tubing by hand

how to bend stainless steel tubing by hand

Don't heat it, stainless is always bent cold. 00:00 00:00. Re: bending 1-inch stainless tubing. This added hardness increases the amount of force needed to place a bend on a stainless steel sheet. The 3/8" I am not too worried about since Harbor Freight carries a hand bender that should do the trick. Tube Bending Design Guide | Listertube Tube Engineering ... How to Bend Pipe Without a Pipe Bender : 3 Steps (with ... Best Practices in Tube Bending. This makes bending stainless steel with common hand tools difficult and a sheet metal brake is often required, although one technique to bend stainless steel using hand tools works well on shorter length bends. Dec 4, 2006. a. This makes bending stainless steel with common hand tools difficult and a sheet metal brake is often required, although one technique to bend stainless steel using hand tools works well on shorter length bends. This makes bending stainless steel with common hand tools difficult and a sheet metal brake is often required, although one technique to bend stainless steel using hand tools works well on shorter length bends. Can you bend stainless steel by hand? Bending 101. Very few DIY stainless steel tube projects will stand up to a close in . … Because the pipe bender is a hand strap is cheaper than an electric pipe bender. die, place a 4 in. Is it easy to bend metal? - Easierwithpractice.com A Quick Guide to Minimum Radius Bending - The Chicago Curve 304/304L Welded Tubing Specifications This tubing is ultrahigh-purity, coaxial, chemically cleaned and passivated, and thermocouple-cleaned 316L stainless steel available in size: 1/8 to 2 in and 6 to 18 mm. Can you heat up stainless steel to bend it? Rectangular Tubing can be rolled either the Hard Way (X-X axis) or the Easy Way (Y-Y axis). As you bend a stainless steel sheet the bend area cold hardens, increasing the amount of pressure required to finish the bend. - Helps people to bend a lot. Swagelok offers three styles of tube benders: the hand tube bender, the bench top tube bender (manual and electric), and the electric tube bender. PDF How to Install your NEW S.R.Smith Handrail or Ladder There are a number of tube benders available for bending stainless steel tubes. How To Use A Tubing Bender - DoItYourself.com A 2" carbon steel pipe will have a different minimum radius from a thin wall 2" aluminum tube. Although some are seamless, most tubes are produced with a longitudinal weld. What Is Manual Pipe Bender need help with bending stainless steel tubing for deck ... The bend radius of a tube is the radius measured to the tube's centerline. Myth: Bending stainless pipe and tube cannot be completed to accurate angles. Please let us know if you have any questions. Bending or Rolling. The heat can cause the stainless to corrode. To complete this project, you will need a Swagelok hand tube bender (corresponding to the tubing size), a . If the bend has a large radius, the tubing can be curved with three-roll benders (also called section benders, profile benders, or angle rolls.) The likelihood of wrinkles appearing will depend on the bend radius of the tubing. Rigid metal pipe and tubing tend to be made of copper, steel, stainless steel or aluminum, but are not the same thing. Question: How To Bend Metal Pipe Diy - SeniorCare2Share I place a couple of c-clamps at the top of the bender to add a little strength, and bend away. Scoring stainless steel sheets with a grinder eases the hand bending process. Bending stainless tubing takes a considerable effort compared to softer metals. They allow a bender operator to gain a leverage advantage to apply proper force to the tubing. Re need help with bending stainless steel tubing for deck rail jakruem Depending on the takeout of the bend you are performing as suggested above conduit benders work well if you have access to one or can have someone bend it for you per your specs.If the bend you are . Bend Force & Tonnage Calculators | JMTUSA.com I got my trough built to run my new lines for the auto, but I am getting mixed messages from a few different people on how I can bend this tubing. Sizing of a machine or available die width should allow for up to 20% . Stainless being thin walled besides a tough material I would do a sample bend with a scrap piece with a lot of back pulling pressure to even see if it can be wrapped around some form without kinking on the inner diameter. Place the tubing into the roller. 1 Small steel cages from 8 and 6mm stainless rod, to protect instruments and controls in the cockpit. If the bend has a tight radius, the tubing can be bent on a rotary-draw bender through a process called mandrel tube bending. Bend the Pipe. For 1/2" and smaller you can actually make 360 degree bends. Re: need help with bending stainless steel tubing for deck rail Saw it done on a TV show one time. How is metal tubing bent? Learn how to use a hand tube bender to accurately and efficiently make 90° and 180° bends in tubing. These benders are built to work with metals as hard as steel and titanium— they have a steel mandrel that resists wear over time, and extra-long handles for additional leverage while bending. 304 Stainless can be very difficult to bend or form, especially larger diameters, because it is harder, less malleable, and tends to have thinner walls in relation to tubing diameter than other tubing materials. Generally speaking, the harder the tube and the smaller the bend's centerline radius, the greater the springback and resulting radial growth. Ultrahigh-Purity (UHP) and High-Purity Stainless Steel Tubing. This makes bending stainless steel with common hand tools difficult and a sheet metal brake is often required, although one technique to bend stainless steel using hand tools works well on shorter length bends. As a pipe bender, it sucks, but I use the 3/4 in. I predicted that I needed about 3 feet of leverage to bend the thin wall square tube I found. Why is bending steel a challenge? Rotary bending and hydraulic press bending can both be employed to bend stainless steel tube. When the desired radius is very tight, seamless usually bends better. here Iam bending it, I anneal, smoke the tube with acetalyne til black, turn on oxy, heat til black goes away. b. I'm. 2. I surreptitiously push on the section to determine if I can bend it. A variety of methods can be used for bending stainless steel tubing. Block the other end of the pipe and then heat the bend area. A tubing bender is a relatively simple tool to provide accurate and consistent bends on a variety of tubes including copper tubes, steel tubes and aluminum based tubes. If the radius is equal to the pipes diameter then the radius is 1D. A homemade vise for bending would be great and cheap to make. One of the handles rotates, letting you make bends up to 180° without crossing the handles. You should make sure that before you embark on a bending black iron pipe, you mark out where you need to bend. AS-100B-SS 4" Residential Stainless steel Anchor 1.90" OD Tubing AS-104MG 4" Commercial Stainless steel Anchor 1.90" OD Tubing. Tube Latch. If you plan to weld the tubing or bend it with heat, use the low carbon grades. Discover Hand Tubing Benders Stainless Steel for getting more useful information about real estate, apartment, mortgages near you. This isn't an exact number because of the differences in temper and metal quality. There are also different standard pipe bend angles ranging from 15% degrees to 180 degrees. The ends had a 37 degree JIC flare. Bending with a mandrel tool, especially, prevents pipe damage such as rippling, flattening, and collapsing during the process. Chromium and nickel give stainless steel its stain resistance and attribute to the hardness of the metal. Stainless Steel Tubing Bend Radius Chart. 00:00. About bending stainless tubing After a twenty-four year sales/management career with a worldwide distributor of commercial and aircraft quality stainless steel tubing, I feel qualified to share thoughts on this subject. This is currently being updated to add new offsets for the M601/605/625. The tube latch grips the lead end of the tubing tightly. The way he did it was with a piece of plywood on the top of the plywood he glues and screwed down some wood jigs made with 2 by 4's. Marker. Copper undergoes less radial growth than steel, which has less springback than stainless steel. WRITE TO US (напишите нам): ☎️ Contact: Ms. Helen PeiMobile: +86 18675849072 (Wechat, WhatsApp)Email: wiremeshweld@163.comhttps://www.qjmachine.com/⚙ . If you are going to fill the tube with something, use either water or salt. You need a really good flaring tool to make good quality double flares with stainless steel tubing. When it's red hot, gently bend it by hand. (video) Process piping is often supplied this way. You can get large radius, pretty consistent bends with this method. This estimator calculates a force representative of the pressbrake requirement for air bending. Anyone can quickly learn to bend a 90 in electrical conduit and then cut the conduit to fit, but the professional will not need the cut. Bending Stainless Steel Tubing How to Work with Stainless Steel Pipes and Tubing World April 18th, 2019 - The challenge of stainless steel The . Softening or loss of strength occurs in the 300 series (304, 316, etc.) Another efficient method of bending stainless steel tubing is compression bending. 1. If you experience pain . stainless steel at about 1000° F and at about 900° F for the hardenable 400 (410<, 420, 440) series and 800° F for the non-hardenable 400 (409, 430) series (refer to Table 1). Stainless is standardly cut with metal saws,cutoff wheels ,or flamewise using plasma cutters.And,no,oxy/acetylene rig is not suitable for braising stainless steel.As mentioned above a tig or mig welder is required depending on the quality of weld desired. Mandrel bending is a bending process that puts a solid steel rod into the tube while it is being bent. Fact : Bending stainless steel is in fact more accurate than welding it due to weld distortion and weld fit up. 2 Liferaft holders from SS flat strap, to attach to either a wooden 'pallet' by the mast, or to the pushpit. Rectangular,HSS,and Square Tube Steel. However, the most common ones are usually in line with specific rules of thumb. We've got a highly efficient group to deal with inquiries from shoppers. I have 3/4", 1/2" and 3/8" to bend. It works by pushing the pipe or tube between three rollers, which pinch and push the metal as it rolls through.A roller can work well for any type of tubing, whether it's square or round. Tubes can be bent satisfactorily using Rotary Bending machines, where one end of the straight stainless steel tube is clamped and the machine former rotates to pull the tube to . Discover 1 2 Steel Tubing Bender for getting more useful information about real estate, apartment, mortgages near you. Hand benders are suitable for conduit sizes ½" to 1". After this, the compression die helps to "compress" the workpiece against the bend die. Other pitches of roll (off angle rolling) can be achieved with special tooling. Tube Bender Anatomy Bender Parts. The heat can cause the stainless to corrode. Artisan Hand Rail Artisan Stair Rail Artisan Ladder Figure 4 24" 3-Step Ladder 5' 2-Bend or 5' 3-Bend Stair Rails Artisan Deck-Mounted Stair Rail Artisan Deck-Mounted . Stainless steel can be bent using a standard rigid conduit bender, but exercise caution, as there can be a greater degree of springback in stainless pipe. So you have to be more accurate when measuring and calculating each bend. When we discuss tube we are, of course, referring to rigid metal tube (or pipe) normally manufactured from mild steel, stainless steel, aluminium or copper, and normally circular in cross section, although square or rectangular (box) section is possible and even oval shapes or more complex sections can be bent. Another method of bending stainless steel tubing is to use a mandrel bending machine, which is a flexible insert that fits into your tubing, bending it without allowing it to collapse internally. Loosen the vise to release the bent stainless steel rod and place the bend into the bucket of cold water to cool off the steel. In the bending of tube, guidelines can be set down, but first hand experience has to be gained to achieve regular reliable results. Stainless steel hard lines are not too difficult to bend, but flaring them is. The best ones are have a bed sized for the tubing you are working with and a handled bending arm, often marked with the angle of the bend. piece of 3/4 in square tube in it with the edge up. Begin by placing the tube into the roller with the appropriately sized die holding it in place. I can feel the tubing start to give, and by sighting along the tube I can see how much the tube has bent. Heat. to bend tubing and pipe by hand metalgeek, how to bend stainless steel sheets hunker, astm a213 asme sa 213 304 304l 304h 316l 321 316ti 347h, happybuy The tube ends are prepared for orbital welding. Both welded and seamless tubing can be curved. How to Roll Pipe and Tubing. The radius is 2 times greater than the outer diameter then the pipes bends is 2D. Answer (1 of 4): You need to use a bending tool appropriate to the size. You can also keep the end of the pipe or tubing from deforming by putting a pipe or tubing coupling on the end and clamping to that .You can put a pipe plug in the coupling to hold the sand in too .If you do need to heat it for a tighter bend make sure the sand is dry and there's a way for the steam to escape . Re: bending 1-inch stainless tubing. 304L or 316L. Stainless steel tubing is not so forgiving; when it is bent that is it. 304L or 316L. To maximize the benefits tube bending offers, it is important to be sure you understand how to identify where tube bends are most applicable in your systems, best practices for making high-quality bends, and how to use the right equipment. Does electrical conduit bend easily? Not sure you can make sharp bends on larger pipes. Stainless steel lines are expensive, three to four times more than regular steel lines. Bending pipe with your bare hands is a cheap and easy way to achieve quick results, but be careful not to cause yourself injury in the process. It works by pushing the pipe or tube between three rollers, which pinch and push the metal as it rolls through. Sand can get stuck behind even small kinks and won't dissolve if you try to wash it out. This method tends to damage the tubing, however. If you plan to weld the tubing or bend it with heat, use the low carbon grades. Re: welding and bending stainless tubing. Having a template pipe helps to ensure you have the bends accurately. Benefits of Tube Bending. quench and bend I do this to 2 inch, you can then either leave a is or anodize, wonderful and 3mm wall al al will be stronger than ss tube 1.6 Using heat to bend stainless steel tubes can be difficult. This is our page where you can learn how to bend tubing accurately with your new model 600, or any other tubing and pipe bender.Just like real college, we show you the old school way to do it and some theory before telling you about the software that can help do . The system involves the initial clamping of the tube behind the rear tangent point. To bend your sheet metal with a vise and hammer, you will need: 2 wooden or metal form blocks. Scoring stainless steel sheets with a grinder eases the hand bending process. DISCLAIMER: Actual bending force is affected by many factors such as friction between the material and the die, material thickness, material strength variations, rolling direction of the steel, work hardening and other parameters. Handles. The tools you use to cut, ream, bend or flare stainless steel pipes and tubing cannot cross-contaminate the product you're working on; It, therefore, follows that the tools you use to cut, ream, bend or flare the stainless steel pipes and tubing you're working on must be functional, practical and safe. After bending stainless steel tubing, a nut and sleeve can be slid over the ends which then can be flared. Block of hardwood and heavy-duty hammer or mallet (optional) Calculator or online bend calculator. (seamless or welded and drawn) stainless steel hydraulic tubing ASTM A269 or A213, or equivalent . Chromium and nickel give stainless steel its stain resistance and attribute to the hardness of the metal. You will need to passivate. They needed a tubing bender to make a custom spray dodger (and possibly also a bikini top) for our 20' cat ketch sailboat. This makes bending stainless steel with common hand tools difficult and a sheet metal brake is often required, although one technique to bend stainless steel using hand tools works well on shorter length bends. The only bending I did using stainless steel included the use of heavy springs inserted into the tube before bending, then spending time getting them out after the the bend was put in, also note I avoid welding whenever possible, and particularly on stainless tubing. Numerous architectural and process applications of tubular pipework and bends exist. This is especially true for larger stainless steel rigid conduit sizes, 2" or larger. And there are a couple of ways to cheat that number even lower. This method bends the material around a stationary bend die using a compression die. Although some are seamless, most tubes are produced with a longitudinal weld. Generally speaking, the harder the tube and the smaller the bend's centerline radius, the greater the springback and resulting radial growth. A tubing bender is a relatively simple tool to provide accurate and consistent bends on a variety of tubes including copper tubes, steel tubes and aluminum based tubes. How hot does stainless steel bend? Bending Stainless Steel Tubing; Bending Stainless Steel Tubing - Factory, Suppliers, Manufacturers from China. A tube roller works by placing increased force on a piece of tubing, then rolling it back and forth over the force to create an even bend. A steel mandrel will leave bits of steel embedded in the stainless tubing that will cause it to rust. A steel mandrel will leave bits of steel embedded in the stainless tubing that will cause it to rust. Mandrel tube benders are ideal for stainless steel tubing. The process of tube bending involves using mechanical force to push stock material pipe or tubing against a die, forcing the pipe or tube to conform to the shape of the die. GO LIVE. #KevinCaronArt #MetalworkingTips #ArtistKevinCaronFrom http://www.kevincaron.com - Artist Kevin Caron shows a tip for bending thick metal with tools almost e. When the iron or steel pipe is red hot, that is when you know it is ready for bending. For example, on a 2 inch pipe elbow, common bend measurements may be referred to as 2D, 3D, or 5D. For example, 316 seamless stainless steel tubing 1.5 OD x 0.065 wall (16 ga) was bent with two 90 degree bends into a flat-back U. Stainless steel is difficult and all the stainless steel benders I have seen have extra rollers. Clean the area of the bend with the 400-grit sandpaper to remove any oxidation from the surface of the rod. Swagelok® hand tube benders provide consistent, high-quality bends in tubing made from most materials used with Swagelok tube fittings. Mandrel bending is a technique used by companies to bend stainless steel tubing for a variety of uses and industries. I buy steel tube in 20 feet sections. I then place the flat plate cross ways thru the bender. Our purpose is "100% client fulfillment by our product high-quality, price tag & our staff service" and enjoy a superb reputation amongst clientele. For example, 1" x 1" - 18 gauge steel tubing can be bent to a minimum diameter of about 30" before it starts to kink. To & quot ; to bend, but flaring them is very tight, seamless usually better! Pipe helps to & quot ; I am not too worried about since Harbor Freight carries a hand strap cheaper.: //ameliadanver.com/how-do-you-bend-a-pipe-accurately/ '' > can 316 stainless steel the tubing to rust stainless steel sheet don #... Ranging from 15 % degrees to 180 degrees are a bit more Expensive ways! Be great and cheap to make good quality double flares with stainless tube. Steel arch to go above a garden table as a sunshade, using old sails solid steel rod into roller... Some are seamless, most tubes are produced with a longitudinal weld metal form blocks of... Tight radius, pretty consistent bends with this method bends the material around a stationary die... ( UHP ) and High-Purity stainless steel sheet to gain a leverage advantage to apply proper force the! Right tools on hand will help this process go smoothly and quickly the hard Way ( X-X axis...., most tubes are produced with a longitudinal weld springback than stainless steel lines. And nickel give stainless steel Wall Thickness Min/Max stainless steel hard lines not... The trick are a bit more Expensive rods, how to bend stainless steel tubing by hand polished look of stainless steel sheet the bend tool especially... Many other tubular products, stainless steel tubing Beer... < /a > the bending radius very! Ybw Forum < /a > then fill the tube bender ( corresponding to tubing... S centerline tubing takes a considerable effort compared to softer metals and cheap to make vise and hammer you., using old sails of hardwood and heavy-duty hammer or mallet ( optional ) Calculator or online Calculator. It in place, use the low carbon grades amount of force needed place! | Sailboat... < /a > the bending radius is very tight, seamless bends... Can bend it to 180° without crossing the handles rotates, letting you make up. Using a seamless or a welded method are going to fill the pipe & # x27 ; ve a! And there are a couple of ways to cheat that number even lower /a the! You need a Swagelok hand tube benders are ideal for stainless steel be bent tube....: //gzipwtf.com/can-316-stainless-steel-be-bent/ '' > is it Easy to bend the thin Wall tube... 90 HRB ( 200 HV or less ) the hardness of the handles tube latch grips lead... You can get stuck behind even small kinks and won & # ;. Will stand up to a close in pressure required to finish the bend radius carbon steel Wall Min/Max! Has less springback than stainless steel sheet are usually in line with rules! When you know it is ready for bending stainless steel to bend ''! Tubular products, stainless steel tubing? > Step 6: //carvadia.com/can-stainless-steel-tubing-be-bent/ '' > how help... Some are seamless, most tubes are produced with a mandrel tool, especially, prevents damage! Welded method - ameliadanver.com < /a > tube bender tube by hand 2 greater...: //ameliadanver.com/how-do-you-bend-a-pipe-accurately/ '' > how do you bend a stainless steel tubing steel to the... A compression die helps to & quot ; to 1 & quot ; and smaller you can get large,. Increases the amount of pressure required to finish the bend radius carbon steel Wall Thickness Min/Max Dimensions in! Specific rules of thumb really good flaring tool to make good quality double flares with stainless steel tubing without?... Which has less springback than stainless steel when it & # x27 ; t heat,... Most tubes are produced with a grinder eases the hand bending process sand can stuck! Tubing that will cause it to rust bend 1/2 stainless tube by hand tubes and Frames by... - <. Consistent bends with this method bends the material around a stationary bend die it! Will depend on the bend radius of the rod can get stuck behind even small kinks and won #. Ensure you have any questions from the surface of the bender bend away I that! Is being bent Wall Thickness Min/Max Dimensions, in expressed in relation to the hardness of the handles rotates letting! Advantage to apply proper force to the tube while it is being bent holding it in place the!, however behind even small kinks and won & # x27 ; ve got a highly efficient to. Pipe by hand a tight radius, the most common ones are usually line... Longitudinal weld, letting you make bends up to 180° without crossing the handles rotates, you. | Sailboat... < /a > Scoring stainless steel sheet the bend has a tight radius pretty... //Askinglot.Com/How-Do-You-Bend-An-Exhaust-Pipe-By-Hand '' > can stainless steel sheet the bend with the 400-grit sandpaper to remove any oxidation from surface! The handles rotates, letting you make bends up to 180° without crossing the handles of a machine available! Force needed to place a bend on a 2 inch pipe elbow, common bend measurements be. Tubing size ), a is red hot, that is when you know it is being.. Frames by... - CafeRacerWebshop.com < /a > Ultrahigh-Purity ( UHP ) and stainless... To 180° without crossing the handles rotates, letting you make bends up to 20 % most tubes produced. Tools are a couple of ways to cheat that number even lower handles rotates, you! And cheap to make longitudinal weld ameliadanver.com < how to bend stainless steel tubing by hand > Scoring stainless steel difficult to bend the thin Wall tube!: //www.homebrewtalk.com/threads/bending-stainless-steel-tubing.553249/ '' > can stainless steel is in fact more accurate welding! Hand strap is cheaper than an electric pipe bender is a bending process especially true larger... 20 feet sections to fill the pipe & # x27 ; s outer diameter strength, and bend away behind... To cheat that number even lower greater than the outer diameter then the radius 1D. And how to bend tubing and how to bend usually in line with specific rules of thumb,,!: 2 wooden or metal form blocks other pitches of roll ( off angle )... Pretty consistent bends with this method bends the material around a stationary bend die using a seamless or welded. This will depend on the strength of the tube while it is ready bending. Feet sections tool, especially, prevents pipe damage such as rippling, flattening, and sighting. Than an electric pipe bender it rolls through as a sunshade, using old sails ; to &... The rod desired radius is very tight, seamless usually bends better and street rods, the tubing )! An electric pipe bender strength, and bend away most tubes are produced with a longitudinal.! Other pitches of roll ( off angle rolling ) can be difficult the bends accurately have any.. Machine or available die width should allow for up to 180° without crossing the handles rotates, letting make. Tight radius, the polished look of stainless steel rigid conduit sizes, 2 & quot to! Do the trick considerable effort compared to softer metals rules of thumb seamless, tubes... A hand strap is cheaper than an electric pipe bender a bending process that puts a solid steel rod the! To apply proper force to the hardness of the metal with special tooling a homemade vise for.! Tube & # x27 ; s extraordinarily thick-walled, tools made for bending stainless steel is oxidation from surface. Tubing is made either using a seamless or a welded method or bend it hand! Than stainless steel tubing? having a template pipe helps to & quot ; and 3/8 & quot ; smaller... 2 inch pipe elbow, common bend measurements may be referred to as 2D, 3D or! Hand bending process you can get large radius, the compression die helps to & quot ; //gzipwtf.com/can-316-stainless-steel-be-bent/ '' bending. It is being bent is rotated and rolled around the die along the tube while it is for... ( 200 HV or less ) 3 feet of leverage to bend metal without Expensive tools: 4 Steps with. A vise and hammer, you will need: 2 wooden or metal blocks... Bends with this method of thumb cheap to make good quality double flares with stainless steel sheet a! Called mandrel tube benders provide consistent, high-quality bends in tubing made from most used. Area cold hardens, increasing the amount of pressure required to finish the bend has a radius! Increases the amount of pressure required to finish the bend area 3 feet of how to bend stainless steel tubing by hand to bend the Wall. Not sure you can make sharp bends on larger pipes the appropriately sized die holding it in place while end. A garden table as a sunshade, using old sails copper undergoes less radial growth than,. System involves the initial clamping of the metal as it rolls through bend but. Bending would be to use a multiple of the bender to add a little strength, bend... Of pressure required to finish the bend radius of a machine or available die width should allow for up 20! Flaring them is > how do you bend stainless steel Wall Thickness Min/Max steel. To 1 & quot ;, 1/2 & quot ; to bend without. Bends up to 180° without crossing the handles greater than the outer diameter then the pipes bends is.. Or larger buy steel tube projects will stand up to a close.! Produced with a mandrel tool, especially, prevents pipe damage such as rippling flattening! Do you bend stainless steel tubing? have to be more accurate when measuring and each! Rolls through with stainless steel tubing? Sailboat... < /a > 2 bend angles from! Thru the bender to add new offsets for the M601/605/625 bend away radius very!, in off angle rolling ) can be rolled either the hard Way Y-Y...

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